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Casting machine : casting machine is a metalworking process in which metal is cast continuously, rather than being cast in discrete moulds. This process is extremely efficient and cost effective, making it popular for the production of a variety of semifinished metal shapes. Once cast, the metal can be further worked as needed. Rounds, slabs, beams, and various cross-sections can be created with casting machines. Features of Casting Machine
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Ladle support
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Tundish
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Preheated hot lining or cold lining
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Tundish Car
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Portal Type/Semi Portal Type/Overhead Type with Lift/Lower
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Open/Close Casting
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Open Casting with gas shroud
Closed casting Automatic stopper control system with Submerged Entry Nozzle and anti-clogging system
Automatic over flow detection
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Mould design
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FA Continuous Casting Technology ( FACCTÃÆÃâÃâ ââ¬â¢ÃÆÃ¢Ã¢ââ¬Å¡Ã¬Ãâ¦ÃÂ¡ÃÆÃââââ¬Ã
Â¡ÃÆÃ¢â¬Å¡Ãâî )
- Cartridge, Self aligning type
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Mould tube
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Conventional/800mm/900mm long tube
- Tapered, Cr-plated copper tube
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Oscillation design
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Short lever type
Sinusoidal movement
Frequency controlled AC-drive
Synchronized with casting speed
Dead weight compensation with adjustable air-bellow
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Secondary cooling
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Automatic optimized flow control
3 zones (to avoid reheating cracks)
Zone 1 (spray ring) : quick-change type, section size related
Zone 2 : quick-change type, section size related
Zone 3 : universal for all section sizes
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Withdrawal & straightening unit
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FA Continuous Straightening (FACSÃÆÃâÃâ ââ¬â¢ÃÆÃ¢Ã¢ââ¬Å¡Ã¬Ãâ¦ÃÂ¡ÃÆÃââââ¬Ã
Â¡ÃÆÃ¢â¬Å¡Ãâî)
Quick change type
Adjustable clamping force (to avoid unbending cracks)
Heavy duty design
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Rigid dummy bar storage
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State of the art technology for higher productivity
100% guaranteed start of cast
Quick re-stranding
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Dummy bar system
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Rigid type with automatic disconnection and permanent (re-usable) head
No recurring cost of head preparation
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Cutting device
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Torch Cutting Machine/Hydraulic Shear/Manual
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Discharge system
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Billet Shifter/Cross Transfer Device
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Cooling bed
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Turnover Cooling Bed with provision for hot charging to reheating furnace /Skid Type Cooling bed
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Machine control
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By PLC-system (Programmable Logic Control) with VDU (Visual Display Unit) and keyboard as man-machine interface
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